Precision
Machining

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SOLUTIONS

Precision Machining

At Custom Mold & Design, our commitment to precision machining is unwavering. We understand that minimizing variation in the manufacturing process is essential to deliver high-quality products to our valued customers. We control the speed and the feed to ensure all materials are maintained at the exact conditions throughout the entire process—from setup through finishing operations like EDM and grinding.

CAPABILITIES

  • 3, 4 and 5-axis hard milling
  • Swiss machining
  • Mill turning
  • EDM services (wire and sinker)
  • Fully automated CNC and EDM machining cells
  • Tapping
  • Deburring
  • Drilling
  • Grinding
  • Engineering services – including design for manufacturability (DFM)
  • Prototyping and NPI projects
  • Medium to high volume production
  • Additive manufacturing
  • First article inspection
  • Capability studies
  • Robust supply chain management

PRECISION MACHINING

Materials

Custom Mold & Design manufactures product from a variety of standard and exotic materials, including:

  • Aluminum
  • Brass
  • Copper (including Beryllium)
  • Stainless steel alloys 
  • Castable alloys
  • Molybdenum
  • Nickle, Hastelloy, Inconel, Invar
  • Nitinol
  • Tungsten
  • Titanium and MP35N
  • Polymers such as PEEK, Acetal, Ultem, polycarbonate and many others
  • Composite Materials

Our arsenal of equipment includes some of the world’s most sophisticated technology; including Yasdas, Swiss machines, Nakamuras and Matsuuras. We use this state-of-the-art equipment to routinely manufacture parts with extremely close tolerance ranges.

Complete Equipment List

PRECISION MACHINING

Swiss Machining

At Custom Mold & Design, we specialize in providing high-precision CNC Swiss Machining solutions tailored to support various industries, including medical devices, aerospace and defense, as well as the industrial sector. Our commitment to excellence is evident in the flawless components we manufacture for the defense industry, catering to the most demanding military applications.

PRECISION MACHINING

Hard-Milling

Our hard milling capabilities excel in both component and mold manufacturing, offering unparalleled precision and efficiency.  With our cutting-edge hard milling technology, Custom Mold & Design can achieve surface finishes of exceptional quality, often eliminating the need for any post-machining process. This not only saves valuable time but also ensures that the final product meets your specifications.

PRECISION MACHINING

Prototyping

In the medical, aerospace and defense, as well as the industrial sectors, prototyping plays a pivotal role in successfully launching new products. Prototypes serve as invaluable tools that allow manufacturers to verify the effectiveness and manufacturability of their designs. By identifying potential issues early on, they enable crucial design modifications before moving into full-scale production.

Custom Mold & Design understands the significance of prototyping in your product development journey.  Our comprehensive services are tailored to meet your specific industry requirements.

PRECISION MACHINING

Mill Turning

At Custom Mold & Design, we offer milling turning centers that not only save our customers valuable time and money but also streamline their operations for enhanced efficiency. By integrating multiple operations into one, we eliminate the need for time-consuming setups, reduce the number of operations, and elevate the overall part quality.

PRECISION MACHINING

EDM – Wire

Custom Mold & Design is your premier destination for Wire EDM machining (Electrical Discharge Machining) services. With our cutting-edge technology and skilled expertise, we make machining complex parts and precision components a breeze. Whether you need intricate parts for aerospace, medical devices, or any other industry, our Wire EDM machining services are tailored to meet your exact requirements. Trust Custom Mold & Design for precision, efficiency, and excellence in every aspect of your machining needs.

PRECISION MACHINING

EDM – Sinker

Custom Mold & Design takes pride in offering exceptional Sinker EDM (Electrical Discharge Machining) solutions, specially designed for the machining of hardened conductive materials and intricate part details that prove challenging for other methods. Our state-of-the-art Sinker EDM equipment is the perfect choice for drilling micro holes, creating cavities, and shaping complex geometries in hardened metals.

PRECISION MACHINING

3/4/5 Axis Milling

Partner with us for all of our 3-axis, 4-axis, and 5-axis machined component needs. Custom Mold & Design is dedicated to delivering high precision and superior replicability in every project we undertake.

With our cutting-edge technology and expertise in multi-axis machining, we can tackle even the most complex geometries with ease, ensuring top-notch quality and consistency in every component we produce.

“Thank you for your support, expertise and dedication to bringing this product to our patients. The tools you designed were critical to the project success.”

Sr. Engineering Director 
World's Leading Manufacturer of Medical Devices

“The commitment and efforts at Custom Mold & Design are appreciated and reinforce the basis of a long-term business relationship."

Molding Specialist
American Multinational Conglomerate Organization

“I molded some parts and all of the shutoffs between components you manufactured are VERY clean… no flash."

Molding Engineer
Global Medical Technology Company

“Our most critical dimensions were successfully tuned on the first iteration with precise results.This is unprecedented on these precision parts.This resulted in considerable schedule savings as well as contributed to more predictable scheduling on future builds."

Principal Plastics Engineer
Molecular Diagnostics Company

“The tour was great and your resources are VERY impressive. I will actively look for opportunities that will benefit your team and ours."

Director of Business Development
Global Hot Runner System Manufacturer

“We are thrilled to have this delivered early and recognize the value and service that Custom Mold has proven capable of."

Project Engineer
Industry Leading Provider of Sustainable Packaging Solutions

“I wanted to thank you for the help you gave us on the recent lock ring mold project. It was a pleasure to work with you. The mold that you built for us worked out very nicely.”

President
Plastics Company Specializing in Optical Mold Manufacturing

“Thanks for the exemplary follow up with regard to the recent business we have awarded you. The customer service has not gone un-noticed.”

Buyer/Planner
Manufacturer of High-Performing Sensors

“Thank you so much for your personal support and the support of your entire team at Custom Mold & Design.  Please let everyone know how much the effort is appreciated!”

Principal Tool Engineer
Global Automation Partner

“Thanks for all your efforts and tweaks on the heater over mold. We are successfully running our first validation run on all four cavities. The mold appears to be functioning very well.”

Program Manager
Global Medical Equipment Manufacturer

“The interchangeability of the mold parts was another example of your outstanding efforts. The ability to mix and match parts from a variety of different molds allowed us to recover from several errors by the molding suppliers that would not have been possible without this level of accuracy and precision.”

Molecular Diagnostics Company
Principal Plastics Engineer