Tool Design
& Manufacture


Tool Design &
Manufacture Services

At Custom Mold & Design, we excel at fulfilling all your tooling application requirements, surpassing expectations every step of the way. Our team of experienced designers and engineers utilizes advanced technology and industry-leading equipment to deliver superior results that add value to your business.

We prioritize your needs by providing meticulous consultation and personalized services tailored to your specific project. Attention to detail is our hallmark, ensuring that every aspect of your tooling application is carefully considered and executed to perfection.

With a strong reputation built on trust, Custom Mold & Design has become the go-to choice for even the most demanding customers in the industry. Our expertise is evident in our ability to handle the most challenging tooling and mold component needs, consistently delivering exceptional solutions that our customers can rely on.


  • Thermoplastic injection
  • Elastomeric injection
  • Silicone
  • Multi-cavity
  • Multi-shot
  • Micro molds
  • Metal injection (MIM)
  • Ceramic
  • Unscrewing
  • Stack
  • Rotating multi-component
  • Multi-component
  • Insert molding
  • Compression


Advanced Toolmaking

At Custom Mold & Design, our skilled engineers and mold makers utilize the latest CAD/CAM software to meet the evolving needs of our customers. Our expertise and creative input throughout the design process optimize product costs and overall outcomes. With one of the largest tool shops in the United States, we have the capacity to efficiently produce hundreds of tools each year. Experience the benefits of streamlined processes, precision, and cost optimization with Custom Mold & Design’s CAD services.


Mold Making

With a strong reputation for manufacturing molds that run millions of cycles. It is our attention to detail and manufacturing discipline that creates precision components that provide our customers with the benefit of full interchangeability.  This benefit provides lower maintenance costs, increased mold life, decreased cycle times and consistent product quality.


Thermoplastics & Elastomers

Custom Mold & Design builds tooling that supports products using thermoplastics and elastomeric materials as they service the need of many industries from medical devices to defense and aerospace.



Custom Mold & Design’s silicone molds are widely used in industries that span from medical device, industrial to aerospace and defense. Custom Mold & Design can help you design and manufacture your hard-to-build silicone parts and enhance product design for improved manufacturability. We have designed and manufacture our own cold deck systems.

There are many advantages to silicone injection molding that include:

  • Reduced cycle time
  • Controlled flash
  • Capability of producing over-mold components
  • Multi-shot silicone components

​Contact us today to learn more about our silicone mold making capabilities.


Conformal Cooling

Conformal cooling is ideal for plastic parts with complex geometries (parts with thin walls and intricate features) that are difficult to cool evenly. During the mold build process, our experienced engineers employ state-of-the-art technology to provide greater cooling flow closer to the part surface allowing heat to be conducted away from the plastic part more efficiently, resulting in reduced cycle times with similar or better quality parts.

Benefits of conformal cooling include:

  • Reduced cycle times
  • Higher quality parts
  • Less raw material used



Custom Mold & Design can design and manufacture various types of molds requiring over-molding or multi-shot injection molding processes. It is an efficient and cost-effective method for molding plastic parts with two or more plastic resins or colors in one operation and Custom Mold & Design has the experience in designing and building high-quality molds for these specific applications.


Metal Injection 

Our experience in manufacturing high precision, tight tolerance, complex molds is what sets us apart in producing quality metal injection molding (MIM) tooling. Custom Mold & Design produces numerous MIM tools on an annual bases and our sister company has the ability to sample molds in the green state.  For more than 20 years, Custom Mold & Design has produced hundreds of MIM tools for some of the biggest names in the medical and defense industries.

“Thank you for your support, expertise and dedication to bringing this product to our patients. The tools you designed were critical to the project success.”

Sr. Engineering Director 
World's Leading Manufacturer of Medical Devices

“The commitment and efforts at Custom Mold & Design are appreciated and reinforce the basis of a long-term business relationship."

Molding Specialist
American Multinational Conglomerate Organization

“I molded some parts and all of the shutoffs between components you manufactured are VERY clean… no flash."

Molding Engineer
Global Medical Technology Company

“Our most critical dimensions were successfully tuned on the first iteration with precise results.This is unprecedented on these precision parts.This resulted in considerable schedule savings as well as contributed to more predictable scheduling on future builds."

Principal Plastics Engineer
Molecular Diagnostics Company

“The tour was great and your resources are VERY impressive. I will actively look for opportunities that will benefit your team and ours."

Director of Business Development
Global Hot Runner System Manufacturer

“We are thrilled to have this delivered early and recognize the value and service that Custom Mold has proven capable of."

Project Engineer
Industry Leading Provider of Sustainable Packaging Solutions

“I wanted to thank you for the help you gave us on the recent lock ring mold project. It was a pleasure to work with you. The mold that you built for us worked out very nicely.”

Plastics Company Specializing in Optical Mold Manufacturing

“Thanks for the exemplary follow up with regard to the recent business we have awarded you. The customer service has not gone un-noticed.”

Manufacturer of High-Performing Sensors

“Thank you so much for your personal support and the support of your entire team at Custom Mold & Design.  Please let everyone know how much the effort is appreciated!”

Principal Tool Engineer
Global Automation Partner

“Thanks for all your efforts and tweaks on the heater over mold. We are successfully running our first validation run on all four cavities. The mold appears to be functioning very well.”

Program Manager
Global Medical Equipment Manufacturer

“The interchangeability of the mold parts was another example of your outstanding efforts. The ability to mix and match parts from a variety of different molds allowed us to recover from several errors by the molding suppliers that would not have been possible without this level of accuracy and precision.”

Molecular Diagnostics Company
Principal Plastics Engineer